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AI-Driven Manufacturing Optimization: Deltia.ai’s Impact on Assembly Lines
In 2022, Berlin’s Merantix venture studio became the birthplace of an innovative idea. Silviu Homoceanu and Max Fischer, both seasoned professionals in artificial intelligence (AI), saw the potential for AI to revolutionize the manufacturing sector. This vision led to the creation of Deltia.ai, a company that leverages NVIDIA Metropolis vision AI technology on NVIDIA Jetson AGX Orin modules to enhance and optimize assembly line processes.
Founders with Strong AI Backgrounds
Silviu Homoceanu, who previously led self-driving software development at Volkswagen, and Max Fischer, a former founder of a startup digitizing over 40 factories, bring their extensive expertise to Deltia. Their combined experience has been instrumental in shaping Deltia’s mission to improve manufacturing efficiency using AI.
Deltia’s Performance Boost
As a partner of NVIDIA Metropolis, Deltia estimates that its software platform can boost production line performance by up to 20% for its customers. Notable clients include Viessman, a manufacturer of heating pumps, and ABB, an industrial electronics company. Viessman has implemented Deltia’s platform at 15 of its stations and plans to extend it to more lines, expecting up to a 50% increase in overall productivity once the integration is complete.
The Google Analytics of Manufacturing
Deltia provides users with a comprehensive dashboard, which Homoceanu describes as "the Google Analytics of manufacturing." The process begins with the installation of sensors. Within two weeks, users gain access to the dashboard, and the system starts to work its magic in the background.
Capturing Assembly Line Insights
Once the cameras are set up on the assembly lines, Deltia collects data to train models on NVIDIA-accelerated computing systems. These models, deployed on Jetson AGX Orin modules, continuously monitor the assembly line activities and gather operational insights. The systems extract metadata from camera streams, identifying specific times when products arrive at, are processed at, and leave individual stations. This digital information is presented to line managers through Deltia’s custom dashboard, helping to identify bottlenecks and enhance line output.
Economical AI Model Deployment
Deltia employs TensorRT to compress complex AI models, enabling them to serve multiple stations economically with a single Jetson device. This efficiency is crucial for providing cost-effective solutions to their clients.
Real-Time Production Flow Visualization
Deltia’s analytics offer real-time visualization of production flows, allowing for hour-by-hour monitoring. The platform sends rapid alerts if production deviates from predicted ranges and continuously tracks output, cycle times, and other critical key performance indicators (KPIs).
Process Flow Mapping and Optimization
The platform also maps out process flows across the factory floor and suggests improvements in areas such as walking routes and shop-floor layouts. For instance, one of Deltia’s clients discovered that materials shelves were located too far from workers, causing long cycle times and limiting production. After relocating the shelves, production increased by over 30%.
Machine State Monitoring
Beyond process improvements, Deltia’s platform helps monitor machine states at a granular level. This capability allows for predictive maintenance by identifying when machine parts are worn out and recommending preemptive replacements, thereby saving time and money. Additionally, the platform suggests optimizations for energy usage, reducing operational costs and maintenance expenses.
Vision for Unprecedented Efficiency
“Our vision is to empower manufacturers with the tools to achieve unprecedented efficiency,” said Max Fischer, CEO of Deltia.ai. Fischer highlights that customers have experienced up to a 30% increase in productivity with their vision models running on NVIDIA Jetson Orin, showcasing the transformative potential of their technology.
Part of NVIDIA Inception Program
Deltia is a proud member of the NVIDIA Inception program, which supports cutting-edge startups. This partnership underscores the innovative edge that Deltia brings to the manufacturing industry.
Additional Information
For those interested in learning more, NVIDIA Metropolis is a platform for intelligent video analytics, and NVIDIA Jetson is a series of embedded systems designed for AI applications.
Conclusion
Deltia.ai stands at the forefront of merging AI with manufacturing, providing tools that significantly enhance efficiency and productivity on assembly lines. By leveraging NVIDIA’s advanced computing technologies, Deltia is setting new standards in the manufacturing sector, offering scalable, economical, and transformative solutions for its clients. As AI continues to evolve, the potential for further innovations in manufacturing appears limitless, promising a future where production processes are more efficient, cost-effective, and adaptable than ever before.
Good to Know
In addition to the core functionalities, Deltia.ai’s platform can also provide insights into environmental impacts, such as carbon footprint reductions through optimized energy usage. This feature aligns with global sustainability goals, making Deltia not just a boon for productivity but also for eco-friendly manufacturing practices.
By staying informed about such advancements, manufacturers can not only keep pace with technological developments but also stay ahead in an increasingly competitive market. Deltia.ai exemplifies how AI can be harnessed to bring about substantial improvements, making it a noteworthy player in the realm of industrial innovation.
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